Concept to Production: How Applied Engineering Accelerates New Product Introduction (NPI)
At Applied Engineering San Jose, we specialize in transforming innovation into reality. Whether you're developing a medical device, a clean energy system, or an advanced instrument for life sciences, success depends on how quickly and reliably your product can move from concept to manufacturing. That’s why our New Product Introduction (NPI) process is designed to eliminate guesswork, reduce risk, and deliver high-quality, manufacturable products fast.
What Is NPI?
New Product Introduction (NPI) is the structured process we use to transition new designs into full-scale production. It bridges the gap between product development and manufacturing, ensuring that what’s designed can be built efficiently, repeatedly, and at scale.
Our NPI process is collaborative, cross-functional, and focused on real-world execution. From the earliest design discussions through pilot builds and final production, we help our customers anticipate issues, validate performance, and scale with confidence.
Our NPI Process: Built for Agility and Precision
1. Early Engagement with DFM in Focus
We believe great products start with great planning. That’s why we get involved early, collaborating with your engineers to ensure your product is not only innovative but also designed for manufacturability. Through DFM reviews, we identify opportunities to simplify assembly, reduce cost, improve yield, and streamline supply chain sourcing without compromising performance.
DFM is not a one-time activity. It is integrated into every step of our NPI process, helping you avoid expensive redesigns and shorten development cycles.
2. Prototyping & Iteration
We support fast prototyping so you can validate design intent quickly. Our engineers provide feedback on material selection, tolerances, and design constraints, accelerating iterations and improving product readiness for production.
3. Process Development & Pilot Builds
We conduct structured pilot builds to prove out the manufacturing process. These runs allow us to test fixtures, train operators, optimize workflows, and document procedures. The goal is to build a repeatable, reliable process that can scale with your business.
4. Risk Management & Quality Assurance
Our team performs comprehensive risk analysis using tools like FMEA and process validation. Quality is embedded from the start, not added at the end. This reduces surprises and ensures you meet regulatory and market expectations.
5. Production Ramp-Up
Once validated, we help you scale to production with confidence. Our flexible model supports low- to medium-volume production, with the agility to pivot and adapt to market needs. Our customers trust us to deliver, whether it is hundreds of units or a full commercial rollout.
Why Customers Choose Applied Engineering
NPI is where innovation meets execution, and that is where we shine. Our team in San Jose and Malaysia combines deep technical expertise with real-world manufacturing experience. We understand the urgency of a product launch and the importance of getting it right the first time.
From DFM to full-scale production, we act as an extension of your team, bridging engineering and manufacturing with clarity, speed, and precision.