Robotics contract manufacturing · San Jose, California

Your robots,
built in the U.S.

We assemble, wire, integrate and test robots for companies that want to manufacture in America, without building a factory of their own.

Since 1979Manufacturing in Silicon Valley
ISO certified9001:2015 · 13485:2016 medical
Clean roomsClass 10,000 to Class 100
U.S. + AsiaSan Jose, California · Penang, Malaysia
ITARRegistered for defense programs

Your American robot factory, ready on day one.

For more than four decades, Applied Engineering has built the complex electromechanical systems behind Silicon Valley hardware. Today, robotics companies use the same floor, quality system and NPI team to bring their robots to production in the U.S.

Since 2021, we have taken robotics startups from first prototype to volume production.

What we build

Every kind of robot your team designs

From sub-assemblies to complete systems, under one quality system.

Humanoid robots

Actuator modules, harnesses and full-body integration.

Legged and mobile robots

Drive, battery and sensor integration, wiring and end-of-line test.

Cobots and robotic arms

Joint and arm assembly, cable routing and controller integration.

Surgical robots

Built under ISO 13485:2016, in clean room environments.

Semiconductor and electronics automation

Wafer handlers, precision stages and motion assemblies.

Industrial robots

Electromechanical assembly and system-level testing.

Start a project

Bring us the robot you want built in the U.S.

Share what you need, how many and when. Our team gets back to you shortly.

Open control cabinet with dense, organized wiring Close-up of a robotics cable harness with connectors
Wiring and integration

The wiring is where robots succeed or fail.

Cable harnesses, control panels, PDUs and precision coils are built in-house, so every robot leaves our floor wired, integrated and tested as one system.

  • Cable harnesses and routingIn-house
  • Control panels and PDUsUL508A registered
  • Clean room assemblyClass 10,000 to 100
  • System-level functional testBefore every shipment
How we work

From your design to a shipped robot

One team, one quality system, five steps. You keep the design. We take it to production.

Robot legs and joints reflected on a dark surface
  1. 01

    NPI and DFM

    Our NPI team reviews your design for manufacturability, cost and scale.

  2. 02

    Supply chain

    Documentation control, sourcing and procurement of every BOM line.

  3. 03

    Assembly and wiring

    Mechanical assembly, cable harnesses, control panels and precision coils.

  4. 04

    Integration

    Motion, controls and software configured on every unit.

  5. 05

    Test and ship

    System-level functional test before your robot leaves our floor.

Why build in the U.S. now

Where your robot is built now decides where it can be sold.

In July 2026, the FCC added foreign-produced advanced robotic devices to its Covered List. A U.S.-built robot keeps its path to American buyers open.

Read our analysis of the FCC restrictions →

Market access

Keep your FCC authorization path open.

Tariffs

Final assembly in California, close to your customers.

Defense

ITAR registered for aerospace and defense programs.

No factory to build

Our NPI team and floor are ready from day one.

Certifications

Certified to build your robots

One quality system, audited and certified, for every robot we build.

Robotic surgical instruments over a sterile drape
ISO 13485:2016

Medical and surgical robots

Built under a certified medical device quality system, in clean rooms from Class 10,000 to Class 100.

Technicians in clean room suits wiring spacecraft hardware
ITAR registered

Aerospace and defense robots

Registered for defense programs, with the documentation control and traceability they require.

Open industrial control cabinet
UL508A registered

Control panels and PDUs

Industrial control panels and power distribution built and listed in-house for every robot.

  • ISO 9001:2015Quality management system
  • ISO 13485:2016Medical devices
  • ITAR registeredDefense and aerospace
  • UL508A registeredIndustrial control panels

Built in the U.S. Scaled in Asia.

San Jose, California · Headquarters

NPI, prototypes and Made-in-USA production, next to your engineering team.

Our San Jose facility →
Batu Kawan, Penang, Malaysia

Serving OEMs across Asia, and U.S. programs at high volume with the same tools, ERP, processes and document control.

Our Malaysia facility →

Questions robotics teams ask us

What can Applied Engineering build for a robotics company?

We build robots and robotic subsystems to your specifications, from prototypes to volume production. Our capabilities include high-precision motion assembly, cable harnesses, control panels and box builds, clean room assembly and turnkey system-level integration, with final test validation for complex builds.

Can you build our robot if we are not a U.S. company?

Yes. Robotics companies come to us to build in the U.S. without opening their own factory. We handle NPI, sourcing, assembly, integration and test in San Jose, California, and can scale volume production in Penang, Malaysia under the same quality system.

Do you build prototypes or only volume production?

Both. We start with prototypes and pilot builds, with a change process designed for designs that are still evolving, then ramp to volume production in San Jose or Penang.

How is a robot or subsystem tested before it ships?

Testing is performed to your requirements and documentation, and includes point-to-point verification, functional testing and quality inspection. Every test result is documented and stored with the build, so records can be retrieved at any time.

Who signs off final inspection?

Final inspection is independent. The person who assembled a product cannot perform its final inspection, and neither can the person who tested it. This separation of duties is built into every build record.

Our design is still evolving. Can you build while it changes?

Yes. First builds follow a dedicated prototype change process, so your team can keep iterating. Any change to form, fit or function requires your approval, and changes are incorporated through formal engineering change orders, so configuration control is never bypassed.

Can we supply our own motors, controllers or other components?

Yes. Customer-supplied material is identified at the quoting stage and tracked separately, so it stays accounted for and traceable through shipping. On receipt, we check it for completeness, identification and transit damage, and anything lost, damaged or unsuitable is recorded and reported to you.

How do you manage serial numbers on robots and subsystems?

When a product requires serialization, the serial number is assigned and logged before assembly begins. It is recorded on the build record and applied as a label, and the inspector verifies that all three match at final inspection. Final serial numbers also appear on the shipping documents, linking every unit back to its build.

What certifications do you hold?

Our quality management system is certified to ISO 9001:2015 and ISO 13485:2016, and ITAR work is managed under a dedicated ITAR quality program. We also hold UL508A registration for industrial control panels.

How does the FCC Covered List affect foreign-built robots?

In July 2026, the FCC added certain foreign-produced advanced robotic devices to its Covered List, which can limit their authorization for the U.S. market. Building in the U.S. keeps that path open.